NSY 20
Brief Description
NanoSpin introduces a cutting-edge yarn electrospinning system designed specifically for producing yarns from electrospun nanofibers — including yarns for making sutures. Built for research, development, and pilot-scale production, this machine offers unmatched control, precision, and flexibility.
From biomedical threads and surgical sutures to smart textiles and nanofiber-based functional yarns, this system empowers researchers and engineers to push the boundaries of nanotechnology in fiber production.
It supports highly tunable parameters for yarn tension, structure, and mechanical properties, enabling precise adaptation to diverse application needs.
Whether you’re developing bioresorbable medical yarns or advanced textile fibers, the NanoSpin system delivers the performance and reliability required for innovation.
Unique Capabilities
The NanoSpin Yarn Electrospinning Machine features dual nozzles with either matching or opposing electrical charges aimed at a rotatable collector that can be angled and shaped for optimal yarn formation.
The collector angle is adjustable from +45° to -45°, allowing for precise control of fiber alignment and yarn tension. The collector itself can be configured in two shapes: funnel or pipe, each suited for different yarn formation strategies.
As the nanofibers are electrospun and drawn toward the collector, a winding unit synchronously pulls the fibers to form continuous yarn — suitable for various applications including medical sutures. Real-time monitoring is made possible through an integrated camera system, ensuring yarn quality during production.
🔁 Additionally, the machine is convertible into a standard two-pump electrospinning system for conventional nanofiber fabrication.
0.1 to 100 cm/min
Yarn Winding
0-20cm & ±45°
Collector Distance & Angle
+35 kV & -35kV
Output Voltage
5-20 cm & 0-90°
Pumps Distance & Angles
Main Features
✅ Specialized for Electrospun Yarn Production (including suture-grade yarn)
✅ Convertible to a two-pump electrospinning system for conventional fiber production
✅ Interchangeable Collector Design: Funnel or pipe shape to suit different yarn profiles
✅ ±45° Adjustable Collector Angle: Control yarn tension and directionality
✅ Dual-Nozzle Configuration: For uniform or opposing charges
✅ Real-Time Camera Monitoring: View yarn formation before winding
✅ Modular X, Y, Z Nozzle Adjustments: Full spatial control of the electrospinning setup
✅ Integrated Winding and Twisting: Automatically wind yarn with optional twisting function
✅ 7” Touchscreen HMI: Centralized control of all system parameters
✅ Advanced Safety Features: Voltage cut-off, emergency stop, and secure enclosure
✅ Optional Climate Control System: Temperature and humidity regulation for optimal spinning conditions
Specification
General
| Parameter | Specification |
| Chassis | Aluminum frame on wheels |
| Power Input | 100–240 V AC, 50–60 Hz |
| Lighting | Diffuse interior LED lighting |
| Safety | Voltage shutoff on door opening |
| Dimensions (L×W×H) | Approx. 170 cm × 70 cm × 110 cm |
| Weight | Approx. 270 kg |
Main Control
| Parameter | Specification |
| Controller | PLC-based system |
| HMI Panel | 7” color touchscreen |
| Controls | Nozzle positioning, injection rates, spinning time, collector rotation, winding speed, twisting control, climate settings |
| Alerts | Alarm for syringe empty or injection volume reached |
Syringe Pump System
| Parameter | Specification |
| Syringe Pumps | 2 pumps (up to 4 nozzles) |
| Syringe Size | 1–25 mm inner diameter |
| Injection Rate | 10 µl/h to 500 ml/h |
Syringe pumps & collector position
| Parameter | Specification |
| Collector Angle | ±45°, adjustable |
| X-Axis (Collector Distance) | 0–30 cm, automated, 0–50 mm/s |
| Y-Axis (Nozzle Distance) | 0–20 cm, separate & automated |
| Z-Axis (Nozzle Angle) | ±90°, separate & automated |
Yarn Formation
| Parameter | Specification |
| Collector Shapes | Funnel and Pipe (interchangeable) |
| Collector Diameters | 4 cm, 7 cm, 10 cm, 14 cm |
| Collector Rotation | 20–500 rpm |
| Winding System | Simultaneous winding and scanning, adjustable speed |
| Winding Rate | 0.1 – 100 cm/min |
| Yarn Monitoring | Real-time camera view on monitor |
High voltage power supply
| Parameter | Specification |
| High Voltage Supplies | 3 (2 positive, 1 negative polarity) |
| Max Output Voltage | 35 kV |
| Power Rating | 30 Watts |
| Voltage Monitoring | Digital, accuracy: ±0.1 kV |
Atmospheric condition
| Parameter | Specification |
| Temperature Range | 19°C to 45°C (±1°C) |
| Humidity Control | 10% to 80% RH (±5%) |
| Fan System | Programmable ventilation via HMI |
| Environmental Requirements | Room temp: 20–30°C, Humidity: 20–70% |
