NSY 20
๐ Brief Description
The NanoSpin Yarn Electrospinning Machine is a specialized system for producing continuous yarns from electrospun nanofibers โ including suture-grade medical yarns. ๐งต Built for research, development, and pilot-scale production, it offers unmatched control, precision, and flexibility.
From biomedical sutures and bioresorbable threads to smart textiles and functional nanofiber yarns, this system supports tunable parameters for yarn tension, structure, and mechanical properties โ enabling adaptation to diverse applications. Whether for medical, textile, or industrial use, it delivers the performance and reliability needed for innovation.
๐ Unique Capabilities
- ๐ฏ Dual-Nozzle Operation โ Works with matching or opposing electrical charges for optimized fiber interaction.
- ๐ ยฑ45ยฐ Adjustable Collector Angle โ Fine-tune fiber alignment and yarn tension.
- ๐ Interchangeable Collector Shapes โ Funnel or pipe designs for different yarn formation strategies.
- ๐ง Integrated Winding Unit โ Synchronously pulls fibers to form continuous yarn.
- ๐น Real-Time Camera Monitoring โ Ensures yarn quality during production.
- ๐ Convertible System โ Switch to a two-pump electrospinning setup for standard nanofiber fabrication.
0.1 to 100 cm/min
Yarn Winding
0-20cm & ยฑ45ยฐ
Collector Distance & Angle
+35 kV & -35kV
Output Voltage
5-20 cm & 0-90ยฐ
Pumps Distance & Angles
โญMain Features
- ๐งต Specialized for Yarn Production โ Including medical-grade sutures.
- ๐ Convertible System โ Switch to a two-pump electrospinning setup for standard nanofiber fabrication.
- ๐ Interchangeable Collectors โ Funnel or pipe shapes for different yarn profiles.
- ๐ ยฑ45ยฐ Adjustable Collector Angle โ Control yarn tension and fiber alignment.
- ๐ฏ Dual-Nozzle Configuration โ Operates with matching or opposing charges.
- ๐น Real-Time Camera Monitoring โ Observe yarn formation live before winding.
- ๐ Full Nozzle Position Control โ Modular X, Y, Z adjustment for precise setup.
- ๐ง Integrated Winding & Twisting โ Automatically collect and twist yarn as needed.
- ๐บ 7โ Touchscreen HMI โ Centralized, intuitive control of all parameters.
- ๐ก๏ธ Advanced Safety Features โ Voltage cut-off, emergency stop, secure enclosure.
- ๐ก๏ธ Optional Climate Control โ Maintain optimal temperature and humidity for spinning.
Specification
General
| Parameter | Specification |
| Chassis | Aluminum frame on wheels |
| Power Input | 100โ240 V AC, 50โ60 Hz |
| Lighting | Diffuse interior LED lighting |
| Safety | Voltage shutoff on door opening |
| Dimensions (LรWรH) | Approx. 170 cm ร 70 cm ร 110 cm |
| Weight | Approx. 270 kg |
Main Control
| Parameter | Specification |
| Controller | PLC-based system |
| HMI Panel | 7โ color touchscreen |
| Controls | Nozzle positioning, injection rates, spinning time, collector rotation, winding speed, twisting control, climate settings |
| Alerts | Alarm for syringe empty or injection volume reached |
Syringe Pump System
| Parameter | Specification |
| Syringe Pumps | 2 pumps (up to 4 nozzles) |
| Syringe Size | 1โ25 mm inner diameter |
| Injection Rate | 50 ยตl/h to 500 ml/h |
Syringe pumps & collector position
| Parameter | Specification |
| Collector Angle | ยฑ45ยฐ, adjustable |
| X-Axis (Collector Distance) | 0โ30 cm, automated, 0โ50 mm/s |
| Y-Axis (Nozzle Distance) | 0โ20 cm, separate & automated |
| Z-Axis (Nozzle Angle) | ยฑ90ยฐ, separate & automated |
Yarn Formation
| Parameter | Specification |
| Collector Shapes | Funnel and Pipe (interchangeable) |
| Collector Diameters | 4 cm, 7 cm, 10 cm, 14 cm |
| Collector Rotation | 20โ500 rpm |
| Winding System | Simultaneous winding and scanning, adjustable speed |
| Winding Rate | 0.1 โ 100 cm/min |
| Yarn Monitoring | Real-time camera view on monitor |
High voltage power supply
| Parameter | Specification |
| High Voltage Supplies | 3 (2 positive, 1 negative polarity) |
| Max Output Voltage | 35 kV |
| Power Rating | 30 Watts |
| Voltage Monitoring | Digital, accuracy: ยฑ0.1 kV |
Atmospheric condition
| Parameter | Specification |
| Temperature Range | 19ยฐC to 45ยฐC (ยฑ1ยฐC) |
| Humidity Control | 10% to 80% RH (ยฑ5%) |
| Fan System | Programmable ventilation via HMI |
| Environmental Requirements | Room temp: 20โ30ยฐC, Humidity: 20โ70% |
Latest Projects
Yarn Electrospinning MachineJune 21, 2025 - 2:05 pm
Pilot Electrospinning Machine (Pilot NanoSpin)May 10, 2023 - 5:07 pm
NanoSpin 20 (Multi-Pump Lab-Scale Electrospinning)May 10, 2023 - 5:06 pm
